A floating dock endures stress 24/7, so quality construction is of the utmost importance. The CAT5 system is Wahoo Docks’ most innovative residential dock design; combining premium materials and custom components with world-class engineering and state-of-the-art construction techniques. Unparalleled in strength and beauty, we manufacture boat docks that enhance your property value and last for generations.
CAT5 docks are manufactured with an interlocking system to enhance structural integrity, allowing the dock to support significantly more than its own respective load.
To alleviate stress on bolted and welded connections, the perimeter channel has an incorporated lip to connect with extrusions such as stringers, spreader braces, and corner receivers. These corner receivers also provide an elegant solution to the weak weld points on traditional aluminum docks. Our patented design moves welds away from the high load bearing corners where mitered corner welds often fail on our competitors’ designs.
The pole receivers for CAT5 roof-supports and beams allow for the vertical poles to be fully inserted up to the depth of the dock frame as a fixed-column, rather than the traditional butt-welded pole stubs mounted to the surface of a dock. Not only does this increase the allowable buckling load for the roof or upper deck, this design also eliminates any heat affected weld zones in the immediate area of the load supporting pole. With stronger poles, less view-obstructing vertical supports are necessary, making for a more open dock layout.
These are just some of the many reasons why Wahoo Docks are the strongest aluminum docks on the market. The CAT5 design is also one of the quietest, with patented wear-minimizing noise-eliminating bushing installed between metal to metal contact points, such as poles, receivers, and gangway hinges.
World Class Engineering
State of the Art Welding
Installed in 2008…
Still problem-free as of 2020.
The CAT5 Difference
Noise Eliminating Bushings
Heavy Duty Hinge
4″ Octagonal Roof Supports
Premium Boat Floats
Rigid Roof Structure
Reinforced Roof Connections
Through-Bolted Roof Supports
Heavy Duty Corners
Engineered Railing System
Dry Joist Protection
Finished Trim Work
The structural enhancements and defining details on a Wahoo Dock come from our own patented designs. While other manufactures mimic our componentized system, only Wahoo docks include our patented features and benefits. Some of the many patents include: corner connectors, post and rail systems, fascia channels, gangway hinges, and noise reducing bushings.
Designed for harsh environments, the mainframe includes 9″ aluminum bars with interlocking connections, providing even weight distribution.
Analysis software computes the optimal buoyancy for every Wahoo dock, ensuring that it floats level and supports live loading.
A 6″ channel is incorporated into the frame, increasing rigidity, eliminating the need for diagonal bracing, and minimizing stress on joints.
Wahoo Docks offers more options and accessories than any other manufacturer. This allows for more possible unique dock configurations.